PRESSURE VESSEL DESIGN AS PER ASME SEC VIII DIV-1

The Pressure Vessel Design Program (100 hrs) provides a complete foundation in ASME Sec VIII Div-1. Covering internal & external pressure design, nozzles, flanges, materials, welds, supports, and combined loading, this training ensures engineers can confidently design, evaluate, and optimize pressure vessels in compliance with international codes.

instructor: Sachin Pol

Duration: 100 Hours

Detailed 3D CAD model of a vertical pressure vessel with multiple nozzles for ASME Section VIII Division 1 design training

SERVICES

13 lectures
100h Duration

Understanding ASME BPV Code
Structure of ASME Section VIII div-1
Thin cylinder stress derivations
Important code definitions
ASME Section VIII div-1 - scope and limitations.
Rectangular Flange Design as per PD-5500
Important Properties of pressure vessel materials.
Introduction to UG-23 and ASME Section II Part D , Factor of safety
Table U-3 : Year of Acceptable Edition of Referenced Standards in This Division
Categories of weld Joints
Joint Efficiency and Table UW-12 understanding

Concept of MAWP
Liquid Static head calculations
Mill Tolerances- UG-16
Units and Conversion
Thickness calculation for internal pressure for ...Read More

Failures caused by External Pressure & Concept of External
How external pressure works.
Line of support concept
Significance of L/Do and Do/t ratios
Cylindrical shell , Spherical shell
Thickness calculation procedures for External pressure ...Read More
Thickness calculation for External pressure ...Read More
Concept of Stiffener design for external pressure
Procedure for Stiffener design for external pressure
Moment of inertia calculations for various stiffener cross sections.
Manual calculations of stiffener sizing

Types of nozzles
Nozzle neck thickness calculation criteria
Nozzle neck thickness calculation as per UG-45 Theory and Manual problem.
Openings in pressure vessel UG-36
Understanding the Reinforcement of Small multiple Openings
Shape of Opening
Openings in end closures
Small opening criteria for cylinder, cones and flat heads
Concept of reinforcement for Cylindrical and conical shells as per - ...Read More
Concept of reinforcement for Dished Ends as per - ...Read More
Concept of reinforcement requirements in Flat heads ...Read More
Manual Problem solving for Set in Nozzle
Concept of Multiple openings criteria for Vessels
Manual Problem solving for Set on Nozzle
Manual Problem solving for multiple openings
Designing of Large opening as per 1-7
Manual Problem solving for openings in flat head as per UG-39(b)
Manual Problem solving for openings in flat head as per UG-39(d)-Alternative method

Types of Flanges as per its application.
Selection OF Standard Flanges
Scope Of Mandatory appendix -2
Type of flanges as per Mandatory Appendix -2
Flange design concept and steps as per mandatory Appendix -2
Defining Flange Geometry for Integral flange
Defining Flange Geometry for Loose ring and optional type.
Blind Flange Design concept
Blind Flange Design calculations and finding deflection as per TEMA
Manual Problem for Integral Flange
Manual Problem for Loose ring Flange
Rectangular Flange Design as per PD-5500

Welding Procedure understanding
HAZ and Residual stress understanding
How stress relieving works?
Understanding the need and significance of PWHT (UCS-56)
PWHT exemption requirements in ASME codes
Procedures and methods for PWHT
PFHT requirements of code
Procedures for PFHT
Heating / cooling rates
Manual problems solving for PWHT and PFHT calculations

Low temperature working of different material
Governing thickness concept for impact testing
Understanding Impact test requirement
Impact test code exemptions
Impact test acceptance criteria
Material Thickness criteria for impact test
Impact test exemption curves
Manual Problem solving for Impact testing requirement

Lifting Lug Design,Teunnio n design
Lifting Lug Design-PvElite,code calc

Pressure Testing Requirements
Important definitions- MAWP, LSR, Calculated test pressure
Hydrostatic Test requirement and significance
Hydrostatic test procedure and code requirements
Pneumatic Test requirement and significance
Pneumatic test procedure and code requirements
Calculating test pressures, Inspection pressures
Understanding pressurization stages, Test temperatures, Test Time significance
Proof tests to establish maximum allowable working pressure
Manual Problem Solving and PvElite hydrotest calculations

Understanding Concept of Wind load
Calculation of wind load as per IS 875
Understanding concept Of Seismic load
Calculation of seismic load as per IS 1893
Concept of Combine Loading
Manual Problem Solving for seismic Load + PvElite calculations
Manual Problem Solving for wind Load + PvElite calculations
Manual Problem Solving for combine loadings + PvElite calculations

Properties of materials
Microstructure of materials
Types of Corrosion and corrosion Rates
Material chemical compositions
Effect of alloying elements on material properties
Material product forms
Material specifications
Material selection guide

Various types of Weld joints
Openings near welding UW-14
Weld taper transition and gap between welds

Types of Supports
Significance of following types of supports ...Read More
Stresses in Vessel due to Saddle Locations
Procedure for saddle support location
Calculation of stresses in vessel component as per Zic Method (Div.2)
Manual Problem Solving for calculation of stresses in vessel
Manual Problem Solving for saddle support design
WRC concept and sign conventions

Static Equipment Design Training Combo By Express Engineering Solutions

This Course Includes:

100 hours on-demand videos
Expret-Curated Content
Live Q&N Session
Certificate of completion

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